Tag Archive for: Capillary

Ryder Cup on course with Capillary Bunkers

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Ryder Cup on course with Capillary Bunkers: Next week’s Ryder Cup at the Marco Simone Golf & Country Club outside the Italian capital, Rome, will again be played on a course whose bunkers have been lined with the Capillary Bunkers system.

Marco Simone, originally designed by American architect Jim Fazio, was completely rebuilt by Dave Sampson of European Golf Design during 2019 and 2020. The course’s back nine was entirely grassed by the end of the summer of 2019, but the Covid-19 pandemic made phase two, the front nine, a little trickier.

Ryder Cup on course with Capillary Bunkers

Ryder Cup on course with Capillary Bunkers

“I was on site in March 2020, the day Italy shut its borders, so I had to get out of the country very, very quickly,” says CapillaryFlow EMEA sales manager Kneale Diamond. “But SOL Golf, the contractor who built the course are very experienced and extremely good at what they do, so all was well.”

Around 8,000 square metres (86,000 square feet) of bunkers were built and lined. “Obviously, the bunker drainage is vital for the Ryder Cup – given the time of year when it is played, there isn’t a lot of spare time if it rains heavily,” says Diamond. “But even more important than that is the quality of surface in the bunkers. This level of competition demands a perfect sand surface, and only Capillary Bunkers can combine outstanding drainage performance with world-class, consistent surfaces.”

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Four acres of Capillary Bunkers at Sagamore

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Four acres of Capillary Bunkers at Sagamore: Founded in 2004, the Sagamore Club to the north of Indianapolis has a lot of bunker sand. In fact, according to superintendent Dan Grogan, who has been with the club since 2006, it has a total of four acres of formal bunkers, with high-sand flashed faces into the bargain.

It isn’t surprising, then, that bunker maintenance has always been a big job at Sagamore. “When the course was built, there was a liner installed under the original sand, but as the bunkers were repeatedly edged, more and more soil was exposed around them and the sand got more and more contaminated,” says Grogan. “Inevitably, it took us a long time to get the bunkers back into condition after severe rain – we had to pump them out, which took a lot of time and a huge amount of labour. We had to do something about it.”

Four acres of Capillary Bunkers at Sagamore

Four acres of Capillary Bunkers at Sagamore

Grogan started looking at the best options available to line his bunkers. After research, he concluded that the Capillary Bunkers solution seemed best for Sagamore’s needs. “I started doing some homework and talking to other superintendents about bunker liner technology, and I realised that Capillary Bunkers had one key advantage for us over competing products – we could install it ourselves,” he says. “So, in 2016, we did so on an initial test bunker. We picked one that washed out regularly and didn’t drain too well, and we were very pleased with the results. Based on that, we started an in-house bunker update project, picking off the bunkers one by one.”

This went on for a while. “Eventually, we had done more than fifty bunkers in-house – more than two and a half acres of them,” he says. “There was only one greenside bunker left, but it was an enormous one, more than 20,000 square feet. I realised it was time to bring in the cavalry!”

The cavalry, in this case, was a crew from contractor Landscapes Unlimited, which owned Sagamore at the time. “They mobilised on site in September 2018 and were onsite for two and a half months to complete the remaining bunkers,” says Grogan.

Four years on, Dan Grogan is still extremely happy with his decision. “We are delighted with our bunkers,” he says. “Sometimes we get a huge rain event, and there’s a tiny bit of contamination, but it isn’t anything we can’t easily deal with, and apart from that, there’s nothing. Before we installed the Capillary Bunkers liner, if we had an inch of rain, half of our bunkers would need to be pumped out. Maybe a third of them would be back in play the first day after the rain. Now, we are fully back up and running by lunchtime on the first day. This fall, we had six and a half inches of rain in eighteen hours. There were definitely some washouts – we have steep faces that are eight to ten feet high – but we were back to normal in two days. That would have been an impossible dream beforehand.”

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Panamanian club installs Capillary Bunkers

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Panamanian club installs Capillary Bunkers: Nicklaus-designed, the Santa Maria golf club is a private club in Panama City, opened in 2012. Managed by Troon Privé, Santa Maria also includes a five star Luxury Collection by Marriott hotel.

Panama is a tropical climate, and this caused challenges for the club’s maintenance crew, especially given the large area of bunkers on the course, which total 150,000 square feet of sand. “Panama City receives a great amount of rainfall, particularly between the months of May and December, leading to sand washouts in the bunkers,” says general manager José Ignacio Olea. “Since the opening of the golf course, the frequent washouts have led to maintenance difficulties. Therefore, we needed to take action and, not only improve the bunkers, but change the style of bunkers and simplifying their maintenance, guaranteeing an overall improvement on the conditions and enhancing the playability.”

Panamanian club installs Capillary Bunkers

Panamanian club installs Capillary Bunkers

Santa Maria’s management resolved to install a new liner to the bunkers. “We teamed up with Troon Golf, Nicklaus Design and Capillary Concrete to discuss the options available, including the concept, the scope, the construction methods, technical assessment,” says Olea. “Capillary Bunkers was suggested and supported by Troon Golf, which has been involved in a number of bunker renovation projects, so its experience, coupled with the vision and expertise of the golf course designer, Troy Vincent, paved the path to the selection of the Capillary Bunkers. On its side, Capillary Bunkers has always been very accommodating and approachable when discussing the options, visiting the project and validating the quality of the product that was provided locally.”

Mexican contractor Roca Golf handled the installation. “After seeing the first few holes finished, the result is impressive, and we are extremely confident with Roca Golf and their ability to translate the vision of the architect into the final product,” says Olea. “We believe that Santa María is the best golf club in Panama and we try to stay ahead and provide the best golfing experience to our members and their guests throughout the year. We trust our partners and their expertise, and we are confident on the fact that our neighbour courses will be watching us, and it is just a matter of time that they embark themselves into the same solution. Our members are extremely pleased with the new look. We have had some rains and the bunkers have taken it very well, considering that the sand is not fully compacted yet.”

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New Capillary Bunkers for Lehigh

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New Capillary Bunkers for Lehigh: Lehigh Country Club in Pennsylvania is coming to the end of a bunker renovation with architect Ron Forse. And the club is installing the Capillary Bunkers liner as part of the process.

Lehigh was built by architect William Flynn in 1926. And, says director of grounds John Chassard, the course is mostly unchanged from what Flynn created. “Back in the late 1980s, the club decided it needed a consulting architect to oversee the course,” he says. “Until then, there was no strategic planning – a grounds chairman could take office and do what he wanted. Fortunately most of ours had basically left the course alone, but still, it was a potential problem.”

New Capillary Bunkers for Lehigh

New Capillary Bunkers for Lehigh

The club hired architect Ron Forse at that time, and, working with Forse, regrassed the greens, rebuilt the bunkers and reset fairway lines. “That was our first masterplan,” says Chassard. “Up till that time, the bunkers had not been touched – except for day to day maintenance – since the club’s foundation.”

In 2008, the bunkers were slightly reworked again; sand was replaced and a small amount of drainage was added to problem areas to improve performance. “We put geotextile liners in about ten per cent of our worst-performing bunkers,” says Chassard. “But they didn’t survive winters too well. The pins holding the liners down would push out, burrowing animals would damage the liners, and bunker rakes would catch them every now and again. So, two or three years ago, we started talking about redoing the bunkers again and adding a better liner.”

Lehigh trialled several of the liner products on the market, including Capillary Bunkers and a number of its principal rivals. “But as time went on and we started to try to lock down contractors for the work, the choice became quite obvious,” says Chassard. “Ron has a lot of experience with Capillary Bunkers, as does the contractor we chose. Plus, the issues with rival products really came into focus: timing, the specific conditions needed for installation, and the need for a certified installer. Capillary Bunkers can be installed in any weather, and it’s very easy to source, which made us able to schedule the work better, and get bunkers installed when we were ready, not when the installer was. Once we started doing the first few bunkers, it became clear to me that that was something I could install with my own crew – which could be important as we didn’t do all the bunkers at one go. We are in the middle of the project, and everything has been very positive so far – we expect to finish by the end of April and be ready for the season to get going!”

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Rapid ROI on Capillary Bunkers

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Rapid ROI on Capillary Bunkers: Last year, the six-course Landings Club, in Savannah, Georgia, installed the Capillary Bunkers liner on its Magnolia course, as part of a large-scale renovation with Arnold Palmer Design architect Brandon Johnson. And director of ground and projects Chris Steigelman says the results are already showing the wisdom of that decision.

“We have dabbled with various bunker drainage techniques across our courses, though none of them apart from Magnolia have wall to wall liners,” he says. “But part of the goals of the renovation project was to reduce our bunker maintenance workload. Brandon’s designs called for the bunker surface area to be reduced by 50 per cent, and with the Capillary Bunkers liner, the amount of time we now spend on bunker sand maintenance has gone down dramatically.”

Rapid ROI on Capillary Bunkers

Rapid ROI on Capillary Bunkers

The new-look Magnolia has retained the steeply flashed bunker faces that the course previously had, and Steigelman says that the liner has played an important role in making the design work effectively. “We get around fifty inches of rain a year, and in the summertime we often get thunderstoms coming from out of nowhere and dumping a huge load of rain on us,” he explains. “Previously, every time we got a big rain, the bunkers were destroyed, and I had to put several guys on rebuilding them for several days. Now, that doesn’t happen.”

The club started the renovation project in March 2021, with the Capillary Bunkers installation starting in June. The bunkers were finished in August, and the course reopened – hosting a Korn Ferry Tour event in its first week – at the start of November. Georgia-based contractor Todd Godwin Construction handled the work.

Steigelman says the benefits of the Capillary Bunkers technology have already been made very clear. “We operate two golf courses out of the Magnolia maintenance facility, the Marshwood course as well as Magnolia,” he says. “We got hit by two tropical storms, one on a Sunday night at the end of June: seven inches of rain, four in an hour and a half. It trashed the bunkers on Marshwood, to the extent that we had to spend $25,000 dollars on new bunker sand. The bunkers on Magnolia were like nothing had ever happened. It was incredible. I took our board out there and said to them ‘This is what you’re paying for’.”

“I’m very grateful that we chose Capillary Bunkers, because of the ease of installation. During the build, it was raining every day, and so we wouldn’t have been able to install some of the competitor products. But the guys were just out there laying the concrete and then putting plastic sheeting over it to help it dry!”

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