Tag Archive for: bunkers

Four acres of Capillary Bunkers at Sagamore

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Four acres of Capillary Bunkers at Sagamore: Founded in 2004, the Sagamore Club to the north of Indianapolis has a lot of bunker sand. In fact, according to superintendent Dan Grogan, who has been with the club since 2006, it has a total of four acres of formal bunkers, with high-sand flashed faces into the bargain.

It isn’t surprising, then, that bunker maintenance has always been a big job at Sagamore. “When the course was built, there was a liner installed under the original sand, but as the bunkers were repeatedly edged, more and more soil was exposed around them and the sand got more and more contaminated,” says Grogan. “Inevitably, it took us a long time to get the bunkers back into condition after severe rain – we had to pump them out, which took a lot of time and a huge amount of labour. We had to do something about it.”

Four acres of Capillary Bunkers at Sagamore

Four acres of Capillary Bunkers at Sagamore

Grogan started looking at the best options available to line his bunkers. After research, he concluded that the Capillary Bunkers solution seemed best for Sagamore’s needs. “I started doing some homework and talking to other superintendents about bunker liner technology, and I realised that Capillary Bunkers had one key advantage for us over competing products – we could install it ourselves,” he says. “So, in 2016, we did so on an initial test bunker. We picked one that washed out regularly and didn’t drain too well, and we were very pleased with the results. Based on that, we started an in-house bunker update project, picking off the bunkers one by one.”

This went on for a while. “Eventually, we had done more than fifty bunkers in-house – more than two and a half acres of them,” he says. “There was only one greenside bunker left, but it was an enormous one, more than 20,000 square feet. I realised it was time to bring in the cavalry!”

The cavalry, in this case, was a crew from contractor Landscapes Unlimited, which owned Sagamore at the time. “They mobilised on site in September 2018 and were onsite for two and a half months to complete the remaining bunkers,” says Grogan.

Four years on, Dan Grogan is still extremely happy with his decision. “We are delighted with our bunkers,” he says. “Sometimes we get a huge rain event, and there’s a tiny bit of contamination, but it isn’t anything we can’t easily deal with, and apart from that, there’s nothing. Before we installed the Capillary Bunkers liner, if we had an inch of rain, half of our bunkers would need to be pumped out. Maybe a third of them would be back in play the first day after the rain. Now, we are fully back up and running by lunchtime on the first day. This fall, we had six and a half inches of rain in eighteen hours. There were definitely some washouts – we have steep faces that are eight to ten feet high – but we were back to normal in two days. That would have been an impossible dream beforehand.”

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Panamanian club installs Capillary Bunkers

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Panamanian club installs Capillary Bunkers: Nicklaus-designed, the Santa Maria golf club is a private club in Panama City, opened in 2012. Managed by Troon Privé, Santa Maria also includes a five star Luxury Collection by Marriott hotel.

Panama is a tropical climate, and this caused challenges for the club’s maintenance crew, especially given the large area of bunkers on the course, which total 150,000 square feet of sand. “Panama City receives a great amount of rainfall, particularly between the months of May and December, leading to sand washouts in the bunkers,” says general manager José Ignacio Olea. “Since the opening of the golf course, the frequent washouts have led to maintenance difficulties. Therefore, we needed to take action and, not only improve the bunkers, but change the style of bunkers and simplifying their maintenance, guaranteeing an overall improvement on the conditions and enhancing the playability.”

Panamanian club installs Capillary Bunkers

Panamanian club installs Capillary Bunkers

Santa Maria’s management resolved to install a new liner to the bunkers. “We teamed up with Troon Golf, Nicklaus Design and Capillary Concrete to discuss the options available, including the concept, the scope, the construction methods, technical assessment,” says Olea. “Capillary Bunkers was suggested and supported by Troon Golf, which has been involved in a number of bunker renovation projects, so its experience, coupled with the vision and expertise of the golf course designer, Troy Vincent, paved the path to the selection of the Capillary Bunkers. On its side, Capillary Bunkers has always been very accommodating and approachable when discussing the options, visiting the project and validating the quality of the product that was provided locally.”

Mexican contractor Roca Golf handled the installation. “After seeing the first few holes finished, the result is impressive, and we are extremely confident with Roca Golf and their ability to translate the vision of the architect into the final product,” says Olea. “We believe that Santa María is the best golf club in Panama and we try to stay ahead and provide the best golfing experience to our members and their guests throughout the year. We trust our partners and their expertise, and we are confident on the fact that our neighbour courses will be watching us, and it is just a matter of time that they embark themselves into the same solution. Our members are extremely pleased with the new look. We have had some rains and the bunkers have taken it very well, considering that the sand is not fully compacted yet.”

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New bunkers to greet Korn Ferry players

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New bunkers to greet Korn Ferry players: Opened in 2000, the course at the Country Club at Wakefield Plantation, in Raleigh, NC, has hosted the Korn Ferry Tour throughout its life – when this year’s REX Hospital Open is played at the course, between June 2-5, it will be the twenty-second time that Wakefield Plantation has played host to the Tour.

But, as course superintendent Todd Lawrence explains, the players will see a very different course this year from last.

New bunkers to greet Korn Ferry players

New bunkers to greet Korn Ferry players

“The course has high flashed bunker faces, and every time we received a significant rain, they would wash out,” he says. “Over the years, the bunkers had gotten so contaminated and it got to a point where they would hold water so we would have to pump them out. We would have 15-20 bunkers holding water after a three quarter inch rain.”

When Wakefield Plantation was built, at the turn of the century, bunker liner technology was in its infancy. “There was a polymer sprayed to a half inch on the faces originally, but it didn’t really hold the sand up, and in time it broke down,” Lawrence explains. “In 2006-7, we did an in-house project to install a fabric liner, and that helped for a while, but over time it started to fail. We knew the bunkers needed to be rebuilt completely.”

Wakefield is run by management company McConnell Golf. “Given the projects going on elsewhere in the company, we obviously had to plan very carefully as to when we could do the work, and for a while we had this year in mind,” says Lawrence. “But that came to a head after last year’s tournament. We had over an inch of rain in two consecutive nights. Bunkers were washed out completely to the bottom both days and it took every person available to get them pushed up and ready for play – and even after play started we had some bunkers that were still holding water. The decision to rebuild was finalised quickly after the tournament!”

Lawrence and his colleagues from McConnell carefully evaluated the liner products on the market before settling on Capillary Bunkers. “The company had already used the product on a number of other project, and it was working really well,” he says. “I like the fact that the concrete is a homogenous two inch layer. Other products seemed to depend much more on the contractor to get the consistency and depth of the product right. With Capillary Bunkers, I knew that as long as it came out of the truck properly mixed, it would give me that solid two inch layer.”

Wakefield is normally open year round. The course closed the front nine in December 2021 to begin the renovation, and then moved on to the back nine in early February. “We have four holes yet to finish and expect to be done in the next three weeks,” says Lawrence. “So far, the product has done everything we expected it to. We had rain last night and this morning the bunkers looked just as they did before the rain. Our members love it!”

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New Capillary Bunkers for Lehigh

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New Capillary Bunkers for Lehigh: Lehigh Country Club in Pennsylvania is coming to the end of a bunker renovation with architect Ron Forse. And the club is installing the Capillary Bunkers liner as part of the process.

Lehigh was built by architect William Flynn in 1926. And, says director of grounds John Chassard, the course is mostly unchanged from what Flynn created. “Back in the late 1980s, the club decided it needed a consulting architect to oversee the course,” he says. “Until then, there was no strategic planning – a grounds chairman could take office and do what he wanted. Fortunately most of ours had basically left the course alone, but still, it was a potential problem.”

New Capillary Bunkers for Lehigh

New Capillary Bunkers for Lehigh

The club hired architect Ron Forse at that time, and, working with Forse, regrassed the greens, rebuilt the bunkers and reset fairway lines. “That was our first masterplan,” says Chassard. “Up till that time, the bunkers had not been touched – except for day to day maintenance – since the club’s foundation.”

In 2008, the bunkers were slightly reworked again; sand was replaced and a small amount of drainage was added to problem areas to improve performance. “We put geotextile liners in about ten per cent of our worst-performing bunkers,” says Chassard. “But they didn’t survive winters too well. The pins holding the liners down would push out, burrowing animals would damage the liners, and bunker rakes would catch them every now and again. So, two or three years ago, we started talking about redoing the bunkers again and adding a better liner.”

Lehigh trialled several of the liner products on the market, including Capillary Bunkers and a number of its principal rivals. “But as time went on and we started to try to lock down contractors for the work, the choice became quite obvious,” says Chassard. “Ron has a lot of experience with Capillary Bunkers, as does the contractor we chose. Plus, the issues with rival products really came into focus: timing, the specific conditions needed for installation, and the need for a certified installer. Capillary Bunkers can be installed in any weather, and it’s very easy to source, which made us able to schedule the work better, and get bunkers installed when we were ready, not when the installer was. Once we started doing the first few bunkers, it became clear to me that that was something I could install with my own crew – which could be important as we didn’t do all the bunkers at one go. We are in the middle of the project, and everything has been very positive so far – we expect to finish by the end of April and be ready for the season to get going!”

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New bunkers transforming operations

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New bunkers transforming operations: New bunkers built using technology from Capillary Bunkers and EcoBunker are changing the way that Australian course Burleigh GC does business.

Burleigh has had a difficult time of it in the recent past “When I arrived here in 2014, the club was heavily in debt, as a result of building a clubhouse in 2007, right at the start of the global financial crisis,” says general manager Ian Cottle. “After several years work we secured a land lease deal with retirement village developer RetireAustralia. The lease income sorted out our immediate financial difficulties, but the result of a decade of debt was that course expenditure had been kept very low during that time, and it desperately needed investment.”

New bunkers transforming operations

New bunkers transforming operations

Cottle says that the club had a lot of catching up to do! “The condition of our bunkers was a major issue,” he says. “So in 2020 we appointed Graham Marsh to work with us to develop an 18 hole bunker plan, and we did a test bunker on the twelfth hole. We didn’t rush into anything, we played the bunker for a while to establish that it worked well before addressing other bunkers on the course.”

At architect Marsh’s recommendation, Burleigh opted to go for a fully sealed bunker, with the EcoBunker synthetic edge technology and Capillary Bunkers liner. “Graham’s eighteen hole bunker plan is a wonderful reference point,” says Cottle. “After the twelfth, we did the eighteenth green surround, then the fourth, then the first. We’re still learning about this technology and ensuring the bunker presentation achieved is what we want, however the playability and drainage performance are excellent. We put a firehose on one of the bunkers to show that there was no ponding – and prove that Capillary Bunkers lives up to its reputationof being the best draining bunker liner on the market.”

Local contractor Mark Lawson of ProLinks is handling construction, while both products have been supplied by EcoBunker and Capillary Bunkers dealer Centaur AsiaPacific. “We recently finished the bunker at the first green, and it is a great improvement,” says Cottle. “When playing the hole, the greenside bunker could not be seen until you got to the green. Members knew it was there, but if you were a guest you would never know it was there until you were ten feet from the green. The Capillary Bunkers liner allows us to flash the sand higher up the face and now you can see it from a long way away.”

The new bunkers have been well received by Burleigh’s membership. “One of the biggest issues for golf clubs in Australia is retaining qualified greens staff,” explains Cottle. “Consequently, being able to save a lot of time on repairing the bunkers after rain is a huge benefit. When the club was struggling financially, we maintained the bunkers once a week and had exasperated members. Now we can afford more frequent maintenance and the Capillary lined bunkers require less maintenance work.”

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